Technology
Engineering For Precision. Built to Last.
Engineering Precision
The 12-Stage Manufacturing Process
Material Selection & Traceability
Only certified brass, stainless steel, and aluminium are used, with each batch tested and tracked through heat-lot traceability.
Raw Material Selection & Forging
Incoming materials are verified for chemical composition, hardness, and mechanical strength, ensuring compatibility with specialty and calibration gases.
Precision Machining (CNC/VMC)
Critical components are produced on CNC turning centers and VMC machines, maintaining tight tolerances for threads, sealing faces, and flow passages.
In-Process Quality Checks (SPC)
Statistical Process Control (SPC) checks are performed at machining stations, ensuring consistency across high-volume runs and custom parts.
Surface Finishing & Cleaning
Components are deburred, polished, and cleaned in controlled conditions to remove machining residues — essential for leak-tight gas service.
Sub-Assembly Preparation
Parts are organized into clean assembly cells, with torque/thread control applied to avoid damage and ensure proper sealing.
Assembly of Valves & Regulators
Technicians assemble valves, regulators, and flowmeters using calibrated tools. Clean benches prevent contamination of sensitive sealing components.
Pressure & Leak Testing
Each unit undergoes hydrostatic (up to 15,000 psi), nitrogen leak, and pneumatic tests to guarantee leak-tight performance.
Functional & Flow Verification
Regulators and flowmeters are tested for flow accuracy, repeatability, and stability across setpoints, ensuring calibration-grade reliability.
Proof & Burst Testing
Random samples undergo destructive testing, including burst and proof pressure tests, validating product safety under extreme conditions.
Final Inspection & Documentation
Every product receives dimensional checks, visual inspection, and performance validation. Inspection records and compliance certificates are supplied on request.
Safe Packaging & Export Readiness
Products are packed in eco-friendly, CFC-free protective trays with full export documentation (COC, test reports, HS codes) — ensuring safe delivery worldwide.
